Pallet Inspection and Load Support Integrity
A Broken Pallet Can Drop the Load Without Warning
Stretch wrap holds goods together; it does not restore a damaged pallet's strength. A load can look tidy while the boards or blocks beneath it are failing. Check the base before loading, lifting or storing it. A pallet that survived the last journey may not be fit for the next one.
Controls to confirm
- Inspect before each use: check the deck, blocks, bearers and fixings for damage or deterioration. Mark and separate a suspect pallet from usable stock, report it and prevent reuse. Arrange repair through the owner or an authorised repairer; do not improvise a patch.
- Match the pallet to the job: confirm its capacity, load distribution, handling equipment and storage method. A pallet suitable on the floor may be unsuitable for racking. Do not assume that two pallets of similar size have the same specification.
- Protect the base: load to the approved pattern, keep the unit stable and use suitable handling equipment. Handle empty pallets carefully rather than dragging or dropping them. Follow the approved strapping method so excessive tension does not damage the deck.
Today’s action
Check the next empty pallet before loading. Confirm its suitability and make sure rejected pallets cannot drift back into the usable stack.
Source guidance
Authoritative guidance checked 8 November 2026. Apply the legal requirements and approved procedures for your location.
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